In today's society, "green environmental protection" and "energy conservation and consumption reduction" have become global topics and are considered important factors for consumers to choose products. Therefore, many enterprises have adapted to the situation and widely applied "green" elements in various forms in brand marketing strategies. In fact, green environmental protection is not just the "lyrics" of enterprise marketing methods. Only by closely integrating green concepts with daily production and operation of enterprises can we achieve a win-win situation of brand enhancement and profit growth. In recent years, green energy conservation has gradually penetrated into the cardboard box industry, and many cardboard box production and equipment manufacturing enterprises have also embarked on the journey of green environmental protection, attempting to reduce production costs and contribute to sustainable development. Faced with the requirements of corrugated cardboard box users for multiple specifications, small quantities, and fast delivery, cardboard box production enterprises must improve the automation level and production management level of corrugated machines to achieve the goals of improving quality, improving efficiency, saving energy, manpower, reducing consumables, and reducing waste. The cost management of corrugated machines is very important, and reducing production costs is the first to hit the tile line. Next, let's talk about the energy-saving and consumption reduction methods of corrugated machines.

Establish advanced energy-saving concepts for corrugated machines

Energy conservation and environmental protection are the eternal theme of maintaining the human living environment, the strategic focus of national sustainable development, and the era concept pursued by various enterprises today. They are the top priority of the seven national "12th Five Year Plan" strategies and the top of the seven sustainable strategies. Faced with increasingly strengthened resource and environmental constraints, various industries must enhance their crisis awareness. The majority of cardboard box enterprises are no exception. They must establish a green and low-carbon development concept, focus on energy conservation and emission reduction, improve incentive and self-restraint mechanisms, and deeply implement the basic national policies of resource conservation and environmental protection.

The concept of energy conservation and environmental protection has long been popular abroad, but it is relatively unfamiliar to the Chinese cardboard box industry. Bringing this advanced green environmental protection concept to the Chinese market and actively promoting it is currently our focus. Wu Xiaohui, the Chief Operating Officer of BHS Shanghai, a famous corrugated machinery manufacturing and service supplier, once said, "We need to spread this concept to customers. Once customers accept these things, they will bring this requirement to the supplier, and the supplier will then bring it to the manufacturer. This is a interlocking and layered transmission. We believe that those advanced concepts will gradually be adopted by the Chinese market and applied to actual production and sales. To this end, BHS has made various explorations and efforts, and compared to other brands' equivalent watt lines, BHS's equipment can save 1.7% to 23.4% of electricity.

Reduce downtime and waste generation rates

The abnormal shutdown of the corrugated machine will generate a large amount of waste, and it will reduce production efficiency and increase production costs. The main reasons for the shutdown of the tile line should be identified based on the five elements of human, machine, material, law, and environment, and then resolved one by one. Specifically, for the tile line, in order to reduce production costs, it is necessary to ensure a reasonable production schedule and try to arrange the processing of cardboard boxes of the same quality level that different customers need to produce together. In order to effectively reduce production costs, it is necessary to consider factors such as the size of the cardboard box, in order to reduce the waste generated by the cardboard line. In addition, it is necessary to conduct specialized calculations on the area of the cardboard to optimize the processing area of the cardboard and reduce unnecessary waste of materials. When scheduling the corrugated machine, it is necessary to follow the principle of placing the same paper and the same width of the original paper together, and the width should be from wide to narrow, in order to reduce the number of paper and order changes.

To reduce the downtime rate, it is necessary to carry out maintenance work on the tile line equipment, fully utilize the equipment's performance, and improve production efficiency, which is an effective measure to indirectly reduce production costs. Maintenance is carried out by operators and supervised by equipment and management personnel, especially the lubrication of mechanical equipment bearings, to ensure good equipment operation. Secondary maintenance is completed by equipment maintenance personnel with the assistance of operators. Mainly pay attention to the escape, emission, and leakage of equipment steam, as well as the adjustment of equipment status. Renovation: The Equipment Department formulates a detailed overhaul plan and implements it based on the problems encountered in the use of the equipment. The daily maintenance of equipment is very important and a cost-effective but effective means. On the one hand, it can extend the lifespan of the machinery and maintain normal and stable operation. On the other hand, it can also reduce the probability of mechanical failures and the occurrence of non defective products. At the same time, it also saves manpower and material resources, which is also an important aspect to pay attention to in reducing the cost of the tile line. We also need to pay attention to the reasonable inventory of equipment spare parts, reducing capital pressure while ensuring timely maintenance needs and production.